Pressure Sensors in Terminal Crimping Machines

Pressure sensors in terminal crimping machines

A terminal crimping machine is a device used to connect wires and terminals and is commonly used in the field of electrical connections and wire harness assembly. With the popularity of electronic products and the increasing demand for electrical connections, the terminal crimping machine market is growing.

The market background mainly includes the following aspects:

1. growth of electronics market: with the popularity of smart phones, tablet PCs, electric cars and other electronic products, the demand for electrical connections is increasing, which drives the development of the terminal crimping machine market.

2. Automated production requirements: with the increasing automation of the manufacturing industry, terminal crimping machine, as a kind of automation equipment, can improve production efficiency and quality, favored by manufacturing enterprises.

3. energy saving and environmental protection requirements: terminal crimping machine in the production process can reduce energy consumption and waste generation, in line with the requirements of energy saving and environmental protection, supported by the government and enterprises.

4. driven by technological innovation: with the continuous progress of science and technology, terminal crimping machine technology is also constantly innovating, such as the introduction of intelligent control, automated regulation and other functions to enhance the performance and competitiveness of the equipment.

Overall, the terminal crimping machine market is showing a trend of continuous growth and development, driven by the growing demand for electronic products, automated production trends, energy saving and environmental protection requirements, and technological innovation. With the expanding market demand and continuous technological advancement, the terminal crimping machine market is expected to continue to maintain steady growth.

The application of pressure sensors in the terminal crimping machine is mainly used to monitor and control the crimping strength of the terminal. By installing the pressure sensor on the terminal crimping machine, the crimping strength of the terminals can be monitored in real time to ensure that each terminal is correctly crimped into place, thus ensuring the reliability and stability of the connection.

Through the connection with the control system, the pressure sensor can also realize the automatic adjustment and control of the terminal crimping strength, to ensure that each terminal is crimped in accordance with the set crimping strength, improve production efficiency and product quality.

Pressure sensor in the terminal crimping machine is usually installed in the crimp joint or crimping mold below. When the terminal is placed under the crimp head or crimp mold, the pressure sensor will be subjected to the pressure of the terminal, so that it can accurately measure the crimping force of the terminal.

In addition, some terminal crimping machines will also install pressure sensors on the side or top of the crimp head or crimp mold to better monitor the crimping strength of the terminals. Regardless of the location, the pressure sensor needs to be connected to the control system to realize the monitoring and control of the terminal crimping strength.

In general, the pressure sensor in the terminal crimping machine should be installed in a position to accurately sense the pressure of the terminal, and easy to connect with the control system to realize the monitoring and control of the terminal crimping strength.

Piezoelectric force sensor L1015 is a sensor that utilizes the piezoelectric effect of piezoelectric materials and uses quartz as the sensitive element to convert the measured force into an electrical signal, sensing quasi-static and dynamic forces. Rugged structure, long service life, wide available frequency range, wide dynamic range, is ideal for dynamic force measurement. IEPE circuit can be added to output voltage signal.

Advantage: Due to the high rigidity of quartz, the displacement under force is very small, typically within a few micrometers, and this virtually displacement-free measurement results in very small errors for slow, quasi-static processes. For fast process measurements, the high stiffness of quartz and the high intrinsic frequency associated with it are superior to other measurement methods.

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